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ITA
Five-Step Testing Process
ITA has been successful for more than 27 years in conducting cooperative
testing of online instruments used in the water and wastewater industry.
ITAs performance evaluation reports are intended to provide evaluation
information through a review of technical practices and detailed procedures that
research and experience have shown to be functional and practical.
ITAs test results can be used for different treatment plants. There is
the common (mis)conception that everyone needs to test in their facility because
their plant is different. In the ITA tests, we attempt to force variable
conditions (lower DO, changing blanket level, etc....) to make the tests more
applicable to varied conditions. We also publish the chemical and physical
conditions during the test for this comparative assessment.
Instrumentation testing by ITA is entirely independent of the influences of
manufacturers during the test and ITA does not draw conclusions on performance
based upon the results of the test. However, ITA serves to involve
manufacturers and users in the development of test protocols. This
approach sets ITA apart from other testing organizations who do not allow
manufacturer input. We at ITA believe this approach provides a better
testing regime where those who own significant general and specific knowledge
can help design the best possible test protocol.
ITAs cooperative testing process provides unbiased evaluations and provides
a unique organization in the openness of protocol development. All
participating manufacturers assist with the development of the test protocol and
procedures along with the ITA committee members from various member utilities.
In addition, all manufacturers get to review and provide published comments to
their respective test results and the manufacturers comments are included in
the final report. Readers can judge the test outcome by these comments and
ITAs unbiased reporting.
ITA draws from its members expertise and organizations past experiences in
testing by using its five-step testing process. The following provides a
description of ITAs testing process.
1. Volunteer
Test Site and Equipment Procurement 2.
Test Protocol Development and Test Site
Visit 3.
Instrument Installation and Test Start-up 4.
Test Performance and Data Collection 5.
Data Analysis and Report Development
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Step
1 - Volunteer Test Site and Equipment Procurement
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Volunteer Test Site and Equipment Procurement
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The first step of ITAs testing process involves identifying a
treatment facility to sponsor the test and volunteer staff time and resources
for oversight of test instrument maintenance and data collection. In
addition, ITA invites instrument manufacturers to make commitments for donating
their equipment for the test period and make financial contributions to assist
in covering expenses of performing a test. At this time, ITA also requests
manufacturer documentation regarding installation procedures and special
requirements (such as sample flows, pressure, electrolyte and required hook-ups
for air, water or other utilities). In addition, ITA collects manufacturer
documentation regarding analyzer installation, calibration, operations and
maintenance manuals. Test site personnel use the manufacturer
documentation to calibrate, sample, operate, and maintain each test
instrument. Test instruments are installed at the test site by the
manufacturers.
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Step
2 - Test Protocol Development and Test Site Visit
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| Test Protocol Development and Test Site
Visit
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The second step of the testing process consists of developing a
test protocol and procedures that will be used as a guideline for
testing. Test protocol will identify the best method to be used as a
conformance or reference standard for making direct comparisons to evaluate the
performance of test instruments. All test manufacturers participate in the
development of the test protocol along with ITAs test committee members, test
site personnel and other member experts involved in ITAs testing program.
All ITA test participants provide review and comment to the test protocol and
reach a consensus of test procedures before the protocol and procedures are
finalized.
After the test protocol and procedures are finalized,
manufacturers, ITA committee members and other ITA members involved in ITAs
test program attend a meeting at the test site treatment plant. The test
site visit meeting allows the manufacturers to view the test site location and
gather information regarding installation requirements and provides an
opportunity for test site plant personnel to meet ITA members and learn about
the installation, maintenance and calibration requirements of manufacturers
instruments.
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Step
3 - Instrument Installation and Test Start-up
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| Instrument Installation and Test
Start-Up
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The third step involves instruments being shipped to the test
site at least three to four weeks prior to test start-up to provide the test
site personnel with time to become acquainted with instrument maintenance
requirements and conformance testing procedures. Instrument manufacturers
provide the installation in accordance with the test protocol and
procedures. After instrument installations are complete, manufacturers
review and approve installations. Prior to test start-up, manufacturers
are permitted to make a final adjustment to their respective instrument to
verify proper operation. After the test start-up, instrument
manufacturers and their representatives are not permitted to visit the test
site for the entire test period, unless their test instrument goes
out-of-conformance and requires factory service.
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Step
4 - Test Performance and Data Collection
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| Test Performance and Data Collection
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The fourth step involves conducting the test and collecting
instrument data. During the testing period, test-site plant personnel are
responsible for performing routine calibration, operation, maintenance and
quality assurance/quality control. Plant personnel conduct conformance
measurements and perform instrument maintenance in accordance with test protocol
and procedures. In addition, plant personnel observe and document their
long-term experience of using the test instruments to evaluate subjective design
factors, such as user-friendly operating menus for the electronics modules,
display screen clarity, special skills or tools required to conduct calibration,
and the clarity and organization of instrument operations and maintenance
manuals.
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Step
5 - Data Analysis and Report Development
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| Data Analysis and Report
Development
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The fifth step involves conducting data analysis and development of a
test report. Analysis of raw data includes statistical analysis and
translation into graphical format for visual presentation of instrument
performance. During the development of the final report,
manufacturers receive only their respective raw test data and graphical
analysis in a draft report format. Manufacturers verify test data
and provide a letter regarding the test process and the performance of
their instrument. Manufacturer letters are incorporated into each
respective manufacturer test instrument chapter and are included in the
final report.
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email your
ITA experiences.
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